If the pipe cutting precision is high and the output is large, we should consider using the new automatic loading and unloading laser pipe cutting machine. Choose the new intelligent automatic cutting machine. This kind of smart automatic cutting machine adopts the dual positioning system of servo numerical control positioning + mechanical positioning. The cutting length accuracy can reach ±0.05mm; the servo numerical control closed-loop system ensures the unified length accuracy of each pipe.
Provide technical advice and complete equipment documentation as required. Assist you in the design of laser processing solutions, taking into account technical feasibility: equipment exhibition hall for you to visit, proofing, and test machine.
The actual situation on-site helps you plan and design the production site, water, electricity, and gas equipment. Provide you with a full set of equipment operation manuals, before delivery to the equipment operators for basic laser theory, safety protection, and equipment maintenance training.
In your factory, the equipment operators will be trained in practical processing operations, equipment maintenance, and safety operations. To ensure that the equipment operating procedures and methods as soon as possible, the computer can independently use the machine for production. After installing and commissioning the whole set of equipment in the field, free warranty for one year from the date of acceptance. In the warranty period, the company will assign engineers and technicians to work on the equipment from time to time for special patrol and routine maintenance. We also provide services such as auditing and inspection and answering related questions.
Pipe Laser Cutting Machine – The Complete FAQ Guide
The market is filled with hundreds to thousands of pipe laser cutting machines. But, how do you know which one to pick? What would your basis be in choosing which pipe laser cutting machine manufacturer is best?
In this guide, we’ll be covering everything you need to know about pipe laser cutting machines. We will go over what it is, its different parts, as well as some of the pros and the advantages that you can get when you use it.
What is a Pipe Laser Cutting Machine?
Pipe laser cutting machines are equipment that you use to cut, slice, or pierce through pipes, tubes, and other cylindrical objects of the like.
Figure 1 – Sample image of what a pipe laser cutting machine looks like
It’s a pretty self-explanatory term and you won’t find it hard to understand. Using a high-powered laser beam, it’s focused on a particular portion of a pipe or a tube. Then, it cuts and pierces through that object, partitioning it into two (2) or more pieces.
Where Do You Use Pipe Laser Cutting Machines?
You will find a bunch of industries and sectors that make use of pipe laser cutters.
Figure 2 – You can use pipe laser cutters to work on different types and kinds of pipes
Some of the most common include the creation or the modification of pipelines, railways, vessel tanks, pressure tanks and vehicles, and many more!
Some of the sectors that need it are the businesses in the likes of:
Construction and Structural
Marine and Maritime Industry
Defense and Aerospace
Railroads and Railways
Pressure Tanks and Vessels
Oil, Gas, and Refineries
And Many More!
What is a Tube Cutting Machine?
Figure 3 – What a traditional tube cutting machine looks like
Tube cutting machines are similar to that of pipe cutters, the only difference is the structure of how the machine or the equipment looks like.
The primary thing you need to note about tube cutting machines is that the lasers from these machines flow out of a glass tube.
This then reacts with the gas particles present, and from there, the laser beam is created. When it comes out, it then does the job of cutting or slicing the material.
How Does a Tube Laser Cutting Machine Work?
The working principle of tube laser cutters is simple, it’s easy and a lot open to understand.
Figure 4 – Image from a clip of how a tube laser cutting machine works
Tube laser cutters work because of a few primary parts: the laser source, the nozzle, and the tube. The laser source is the component that creates the laser. Then, it’ll be channeled to the tube down to the nozzle, which will then be concentrated so that it can work on the workpiece.
In this process, the gases that are present are the one that triggers the lasers. Without the gases, the procedure would not actually go and push through.
The combination of gas particles, energy, and the components inside (laser source) is what makes the cutting process of tube lasers possible.
How Much Does a Pipe Laser Cutting Machine Cost?
Akin to other types of machines and equipment, the rates and prices of pipe laser cutting machines would not be the same. As a matter of fact, it’ll be different and will be based off of a few things:
Pipe Laser Cutting Machine Manufacturer
Knowing which manufacturer produced it plays a big role in understanding how much it costs. To give you a concrete and a good example, try comparing a pipe laser cutting machine that’s produced by a European company and one that’s made by a Chinese company.
The latter would be cheaper and more affordable, but those that are “American and European-made” would be more expensive.
FUN FACT: Did you know that most American-made pipe laser cutters are made in China? It’s assembled by them in their respective factories; but all the parts are from us.
Features and Functionalities
Another thing you need to consider that would be influential to the price would be the features and the functionalities of the pipe laser cutting machine.
What things can it do that other equipment can’t? How well would it work under extreme pressure and long periods of time?
Try to take a look at the features that are included. That way, it’ll be easier and a lot simpler to determine how much the costs would be.
Specifications or Technical Data
Last, but most definitely not the least would be the specifications. The specifications, or specs for short, are the list of things that make up the machine.
Some of the most common specifications of pipe laser cutting machines include:
Positioning Precision and Accuracy
Cutting Length and Cutting Speed
Before you decide on the pipe laser cutting machine you’ll purchase, try to take a look at these first to avoid being scammed.
On a median, though, a pipe laser cutting machine can cost anywhere between $10,000 and $100,000.
What Materials Can You Work On With a Pipe Laser Cutting Machine?
Pipe laser cutting machines are versatile products that you can use on a wide array of materials.
Figure 5 – Steel being worked on and cut by a pipe laser cutting machine
Going back to where you use it, it’s easy to determine and distinguish what materials you can use it for. The most common of which includes, but are not limited to plastic, metal, steel, rubber, PVC, glass, fiberglass, wood, and many more!
In case you didn’t know, there are specific types of pipe laser cutters for specific materials! So, don’t worry if you initially thought that they’re only going to be effective for steel and metal!
What Are the Parts of a Pipe Laser Cutting Machine?
A pipe laser cutting machine is one of the most complex equipment there is. Therefore, we can’t just run around expecting that it will have a few parts and components.
There are more than ten (10) different parts and components of pipe laser cutters. But, we’ll be discussing only the primary and the most important ones.
Figure 6 – Sample image of what a control system or a control board looks like
You can think of the control system as the brain or the central processing unit of the entire machine. Without it, the machine wouldn’t be able to be put to work.
It’s the part or the component that controls everything from the program to how the lasers would function and operate.
Working Table or Desk
Figure 7 – Worktable or a work desk of a pipe laser cutter
The work table or the work desk is the component that’s responsible for holding or for keeping the substrates or the workpieces included in the process.
Without a work table or a work desk, then you wouldn’t be able to load or mount a workpiece or material to the pipe laser cutter.
Figure 8 – Pipe laser cutter equipped with a cooling system
The cooling system is the component that is responsible in making sure that the machine is well-ventilated.
Lasers emit heat, and heat radiates. There are certain materials that aren’t well capable of handling heat. Moreover, the machine could be overcharged, which can cause the entire process to fully discontinue.
Figure 9 – Sample of a laser cutting head
And last, but most definitely not least would be the laser cutter. The laser cutting head itself houses a too few different parts and components.
This is the part that comes next to the control system, as the most important as without it, there would never be cutting!
These are some of the most important and the most relevant parts of a pipe laser cutting machine.
Advantages of Using Pipe Laser Cutting Machines
You can find a ton of benefits and advantages in using pipe laser cutting machines. Some of the most common include:
Higher Cut Quality
One of the best and the most sought-after capabilities of pipe laser cutters is its extreme attention to detail.
You will never have an inch of doubt with the quality of your work when you use pipe laser cutting machines. Due to that fact that it uses high-powered laser beams, you can absolutely get the results you want with extreme accuracy and precision.
Versatility and Flexibility
Another thing that you want to take note of next is its versatility and flexibility. As we all know, pipe laser cutters don’t just cater to the needs of businesses that utilize steel and metal, you can use it for plastics, wood, rubber, glass, and other materials, too!
Pipe laser cutting equipment are versatile that you can use them almost anywhere!
Most pipe laser cutters offer automation not just when it comes to the process, but including the mounting or the loading of the workpiece, the alignment and adjustment, and even when it comes to the unloading, too!
These are just some of the pros and benefits of using pipe laser cutting machines. You’ll surely find more when you are already the one using it!
Disadvantages of Using Pipe Laser Cutting Machines
Before you get to thinking that pipe laser cutters are all rainbows and butterflies, here are some of its cons and drawbacks:
Expensive and Costly
One of the major drawbacks of using pipe laser cutting machines is the fact that it’s expensive and costly upfront.
Unlike the traditional cutters, you would have to shell out tens of thousands of dollars.
Another bad thing about it is the fact that pipe laser cutters can actually emit toxic and dangerous chemicals in the process.
Since we know that lasers need gas particles to work, its reaction with the materials involved could actually be bad and dangerous not just for the workpiece but the health of the people who are working on it, too.
Inability to Work on Thick Materials
And last, but most definitely not least would be the fact that the power of pipe laser cutting machines isn’t that much.
They’re accurate and precise, yes, but, you might not be able to use them if you are going to work on thick materials.
There’s a fine barrier on what thickness you can use it for. So, take note of that as well.
Why SOHO Cutting is the Most Ideal Pipe Laser Cutting Machine Manufacturer
For more than a decade, SOHO Cutting has done nothing but produce high-quality pipe laser cutting machines to companies, businesses, and clients from all across the globe.
Holding the number one spot in the industry for years, we have proven our consistency and skill in the craft, leaving hundreds of corporations with the results that they are looking for.
SOHO Cutting’s lineup of tube laser cutting machines are all cutting-edge and are able to get you the results you’re looking for.
Whatever size, style, and design you want, we’ll be here ready to help you!
Unlike other manufacturers’ pipe laser cutting machines, our products are advanced and would be capable of being used in whatever business industry you may need it for.
You can engage to work in the oil and refinery industry, the mining industry, the construction and structural industry, as well as the marine, aerospace, and even the railroad industry.
We can produce pipe laser cutting machines that have versatile cutting lengths and power
All our products are made from the best and the highest quality of materials
You can specify the rotational speed that you are looking for
We can offer pre and after-sales services
We will never leave you without being updated on a regular basis
Other than our pipe laser cutting machines, SOHO Cutting can also be the manufacturer you can trust if you are looking for other equipment such as plasma sheet cutters, CNC systems, tube fiber laser cutting machine, automated fiber laser cutters, and many more!
Talk to us and get a free estimate or a free quote of all your orders!