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Pipe Cutting Machine – The Full FAQ Guide
Metal or steel pipes are among the most difficult and the most requiring workpieces to work on. Due to this, several manufacturers decided to take on the task of creating pipe cutting machines.
But how do you determine what a pipe cutting machine is? Furthermore, is there a way to know what a good-quality pipe cutting machine has? In this article, we will be working through some of the best and the most liable strategies and techniques that you can do to find out that you’re dealing with best-quality pipe cutting machines.
How Do You Cut Pipes and Tubes?
Cutting pipes and tubes often just require regular hand tools such as hacksaws, chainsaws, and the like.
Figure 1 – Industrial cutting of pipes and tubes
Looking at it in the industrial side, though, there’s more to it that using hand tools. In the industrial sector, the cutting of pipes and tubes are usually done through the help of tube and pipe cutting machines.
And that’s what we’ll be discussing in this guide or this article today.
What is the Easiest Way to Cut Pipes and Tubes?
The easiest and the simplest way to cut industrial pipes and tubes is through using pipe cutting machines.
Figure 2 –Industrial pipe cutting machine
This is because of the fact that they’re convenient, easy-to-use, and that they’re usually semi-automatic. Furthermore, pipe cutting machines wouldn’t require the operator or the worker to do the work himself; it’s often semi-automatic or automatic, which leaves him little-to-no work other than loading the substrate or the workpiece to the machine.
But, do you know what a pipe cutting machine is?
What Are Industrial Piping and Tubing?
In understanding what a pipe cutting machine is, let us first look at what industrial pipes and tubes really are.
Figure 3 – Sample of what an industrial pipe cutter is cutting a thin pipe
Industrial tubes and pipes are usually round tubular steel bars that are used to convey or transport fluids and other content from one location to another.
Logically, these pipes would be large in size, since they’re going to be used for this matter. So, in cutting them, you wouldn’t be able to rely on the effectiveness of some hand tools.
What is a Pipe Cutting Machine?
Pipe cutting machines, from their term alone, are machines and equipment that you use for cutting or for slicing pipes and tubes.
Figure 4 – Heavy-duty pipe cutting machine being operated by a worker
More often than not, these pipe cutting machines can be categorized by identifying them in different axes.
There are 2-axis pipe cutters, 4-axis pipe cutters, 5-axis, and others.
The primary advantage of using pipe cutting machines is that they’re reliable, accurate, and that you can get the job done fast! It also eliminates the need for operators and workers to oversee the procedure as it can be done in automation.
Plastic Pipe Cutting Machine vs. Metal Pipe Cutting Machine
Can you use plastic pipe cutting machines to cut and slice through metal pipes and tubes?
Figure 5 – Machine cutting plastic or PVC pipes
While many people may think that it’s possible, it is actually difficult, and quite impossible to overcome.
Figure 6 – Metal or steel pipe cutting machine
So, to end your inquiries and questions, let us briefly differentiate plastic pipe cutters from what metal pipe cutting machines are.
One of the primary distinctions that they have is that metal pipe cutting machines usually entail the use of fiber lasers. Fiber lasers are the best and the most ideal to be used for metallic parts and components.
On the contrary, plastic pipe cutting machines can use the regular or the standard CO2 lasers for their process.
It is imperative to know, though, that most pipe cutting machines would be capable of cutting both, especially if they’re computer numerically controlled or CNC. Higher-end and more advanced machines are capable of housing both CO2 and fiber lasers in the process.
Here at SOHO Cutting, China’s number one pipe cutting machine manufacturer, we are able to cater to the needs of all business industries and sectors. We can produce and manufacture pipe cutting machines that are able to cut through aluminum, PVC, plastic, wood, metal, copper, stone, and many more!
We can even offer customizations for your pipe cutting machines, too! Any modifications, additional features and functionalities, and added technical parameters will be accepted upon request!
How Do You Use a Pipe Cutting Machine?
Figure 7 – Operator working or on a pipe cutting machine
The procedure of using pipe cutting machines is fairly easy and simple. In fact, here’s a quick and easy summary of how it’s done.
Step 1: Preparation of the Machine
Most of these machines would be semi-automatic or automatic, which means that the operator would not have to keep an eye on the workpiece while it’s getting worked on.
In fact, the only work here would be in steps 1 and 2, where they’d need to prepare the machine, as well as the material or the workpiece that they’ll be working on.
This process would involve ensuring that the pipe cutting machine is ready and that the program or the code or how they want the machine to act will be accurate and precise as well.
Step 2: Preparation and Mounting of the Tube or Pipe
Once that’s all done, the next thing is to prepare the pipe, tube, channel, or whatever the workpiece is. This process would need the worker or the operator to mount or load the workpiece to the pipe cutting machine to start and initiate the process.
Step 3: Checking and Assessment
Before it gets cleansed and packaged, engineers and experts would first have to check and assess the condition of the workpiece.
They have to check and see if the results are up to what they are expecting.
Everything needs to be checked from the position of the holes or the cavities, the size of the incisions, the depth and the shallowness of the cuts, and many more.
Step 4: Polishing and Grinding
After evaluation of the results, the next step is to perform grinding and polishing on the finished workpiece.
Grinding and polishing is the procedure or the method that would take away all the imperfections and the inconsistencies of the pipes or tubes.
This would run from all 360-angles of the workpiece.
After that, it’s time for packaging and for the putting of the labels, as well as the technical parameters on the machine or the box of the device!
That’s it! That’s the summary of how you can use pipe cutting machines!
Portable Pipe Cutting Machine
Portable pipe cutting machines are those that are used for handheld applications only, not for industrial pipe cutting and slicing.
Most industrial pipe cutting machines would be auxiliary and would be big as it would be housing a few different sources of lasers for its application.
SOHO Cutting has a few different variations on pipe cutting machines. We have table type metal laser tube cutters, 5-axis CNC tube and pipe cutting machines, 3Kw pipe and tube laser cutters, and many more!
Industrial Pipe Cutting Machine Price
The prices of industrial cutting machines would depend on many different factors. However, the best and the most influential contributing factor would be where it was manufactured.
Typically, pipe cutting machines would cost about $10,000 to $45,000, depending on the features and added functionalities. Anywhere above that means that the machine has been manufactured in a Western country.
Here in China, though, you can purchase pipe cutting machines that are cheap, inexpensive, and explicitly affordable! You’ll already be able to get a high-quality pipe cutting machine for the price of about $20,000! To put into perspective, if you purchase this from a European manufacturer, it’ll cost you about $50,000!
And don’t worry, just because it’s cheap doesn’t mean that it’s low quality already – it’s not! In fact, they’re even better and they have more features and functionalities than what you would expect!
Manual vs. Semi Automatic Pipe Cutting Machine
A lot of people can’t grasp the primary differences between the two. When, in reality, it’s actually a simple thought to ponder upon.
Figure 8 – Automatic pipe cutting machine
As a matter of fact, the choices aren’t all limited to manual and semi-automatic, there are automatic pipe cutting machines, too!
Now, from its term alone, the difference would seem kind of obvious. It’s with how the machines are operated. For instance, manual pipe cutting machines, of course, would still require and heed the assistance of the workers and operators to make them work.
To give you a more concrete idea, think of how a handheld pipe cutting machine works – that’s how manual machines function.
On the flip side, semi-automatic machines would still, of course, need operators and workers.
However, it would not be as requiring and as tedious as manual machines because the only work would involve the mounting or the loading of the workpiece or the material to the machine.
To help you out even further in distinguishing it, here is a quick table of how these three (3), manual, semi-automatic, and fully automatic pipe cutters differ:
Manual Pipe Cutting Machines
Fully Automatic Machines
Requires an operator or a worker.
Machines that require the mounting, loading, and the adjusting of the workpiece.
These machines regularly just need workers and operators when mounting the workpiece.
The results of products from manual pipe cutting machines depend on the skill of the worker.
The results depend on how good the code or the program is.
The results depend on how good the code or the program is.
Manual pipe cutting machines cost less, and some can be handheld.
Semi-automatic machines would be more expensive.
Fully automated pipe cutters are the most expensive and the most costly.
Specifications of Pipe Cutting Machines You Need to Know
In purchasing a pipe cutting machine, it is imperative to understand a couple of specifications or technical parameters to know if it’s the right pipe cutting machine you should purchase.
Some of the technical parameters that you need to keep an eye on include:
Cutting Area or Cutting Size
This is the area of work that the pipe cutting machine will be able to accommodate. Usually, this is the size of the work desk or the work table.
Laser power is the specification or the parameter that refers to the overall power that the machine can handle. This determines the reliability and the core strength of the pipe cutter.
Laser Cutting Speed
This is the specification or the parameter that refers to how fast the machine can cut. Oftentimes, it’ll be given in figures of meters per minute (m/m).
Driving System or Motor
The motor or the driving system is the specification that refers to the control system that the pipe cutting machine has. You can choose from Servomotors, AC and DC motors, etc.
Cooling Mode or Option
In order for the machine not to overheat, it needs to have a cooling component. The most common cooling mode or option for pipe cutting machines is water coolers, but there are others in the market.
These are among the most common specifications and technical parameters of pipe cutting machines. But, don’t be confused as these are not everything that pipe cutting machines have.
What are the Parts of Pipe Cutting Machines?
There are various parts and components of pipe cutting machines and it will differ from one manufacturer to another.
However, the standard parts or the parts that would always be present would be the following:
Main Machine (Frame)
Guide Gears and Rails
Where to Find Good-Quality Heavy Duty Pipe Cutting Machines?
You’ll be able to find a lot of good pipe cutting machines in different countries. However, what’s considered the best are from Chinese manufacturers.
Apart from the fact that they’re cheap and affordable, you would also not have any trouble or problem when it comes to their support.
Here with us at SOHO Cutting, we’re not just inclined in giving you high and good-quality pipe cutting machines, we can also get you the modifications and the customizations that you want and need for it!
Many of our clients choose to work with us because of the overall skill and customer service that we have, and we would never fail you with that!
We offer excellent pre and aftersales services for all clients and potential clients
All of our products are carefully and thoroughly engineered and designed
SOHO Cutting can push various changes and modifications in the pipe cutting machine that you want and need